Metalized polymer tubes for high-frequency electromagnetic waveguiding

Abstract: Low loss electromagnetic energy transport over long distances motivates the development of different types of waveguiding systems. Requirements of high quality optically polished waveguide surfaces needed in high-frequency applications and low-cost manufacturing are practically incompatible in current realizations. Here we demonstrate a new paradigm solution, based on surface functionalization with subsequent electroless plating of conductive micron smooth copper layer on the inner surface of flexible non-conducting poly-carbonate tubes. The structure was shown to support moderately low loss guiding performances (~5-10 dB/m) at Ku-band. The mechanically flexible design of the system allows shaping the waveguide network almost on demand. In particular, an efficient energy guiding over a closed loop with 8 lambda radius was demonstrated. The new platform of high quality metalized flexible waveguiding systems opens new opportunities in designs of cheap and efficient networks, operating over a broad spectral range, approaching tens of GHz and even higher.