Additive manufacturing for high precision structural properties via feedback control

Abstract: This paper discusses the possibility of making an object that precisely meets global structural requirements using additive manufacturing and feedback control. An experimental validation is presented by printing a cantilever beam with a prescribed stiffness requirement. The printing process is formalized as a model-based finite-horizon discrete control problem, where the control variables are the widths of the successive layers. Sensing is performed by making {\em in situ} intermediate stiffness measurements on the partially built part. The hypothesis that feedback control is effective in enabling the 3D-printed beam to meet precise stiffness requirements is validated experimentally.