BPActuators: Lightweight and Low-Cost Soft Actuators by Balloons and Plastics

Abstract: To increase the awareness and impact, soft robotics needs to go beyond the lab environment and should be readily accessible to those even with no robotic expertise. However, most prevailing manufacturing methodologies require either professional equipment or materials that are not usually available to common people, thereby constraining the accessibility of soft robotics. In this communication, we propose a lightweight and low-cost soft bending actuator, called BPActuator, that can be easily fabricated with plastics and balloons. We fabricated a range of actuators with various morphology for characterization in terms of deformation and load-bearing capacity, and demonstrated that they can bend up to 35 degrees and exert force at the tip around 0.070$\pm$0.015N, which is over 5 times higher than their average gravity. We further implemented a gripper with three fingers using the proposed actuators, and found that the gripper can realize human-like grasp of a range of daily objects. The gripper can lift objects at least 8 times heavier than its own weight. Furthermore, the BPActuator is cost effective and each costs about 0.22 USD. Given these advantages, the BPActuators are expected to significantly improve the accessibility of soft robotics to a wider group without robotic expertise.