Steel Surface Roughness Parameter Calculations Using Lasers and Machine Learning Models

Abstract: Control of surface texture in strip steel is essential to meet customer requirements during galvanizing and temper rolling processes. Traditional methods rely on post-production stylus measurements, while on-line techniques offer non-contact and real-time measurements of the entire strip. However, ensuring accurate measurement is imperative for their effective utilization in the manufacturing pipeline. Moreover, accurate on-line measurements enable real-time adjustments of manufacturing processing parameters during production, ensuring consistent quality and the possibility of closed-loop control of the temper mill. In this study, we leverage state-of-the-art machine learning models to enhance the transformation of on-line measurements into significantly a more accurate Ra surface roughness metric. By comparing a selection of data-driven approaches, including both deep learning and non-deep learning methods, to the close-form transformation, we evaluate their potential for improving surface texture control in temper strip steel manufacturing.