Digital twin-assisted three-dimensional electrical capacitance tomography for multiphase flow imaging

Abstract: Three-dimensional electrical capacitance tomography (3D-ECT) has shown promise for visualizing industrial multiphase flows. However, existing 3D-ECT approaches suffer from limited imaging resolution and lack assessment metrics, hampering their effectiveness in quantitative multiphase flow imaging. This paper presents a digital twin (DT)-assisted 3D-ECT, aiming to overcome these limitations and enhance our understanding of multiphase flow dynamics. The DT framework incorporates a 3D fluid-electrostatic field coupling model (3D-FECM) that digitally represents the physical 3D-ECT system, which enables us to simulate real multiphase flows and generate a comprehensive virtual multiphase flow 3D imaging dataset. Additionally, the framework includes a deep neural network named 3D deep back projection (3D-DBP), which learns multiphase flow features from the virtual dataset and enables more accurate 3D flow imaging in the real world. The DT-assisted 3D-ECT was validated through virtual and physical experiments, demonstrating superior image quality, noise robustness and computational efficiency compared to conventional 3D-ECT approaches. This research contributes to developing accurate and reliable 3D-ECT techniques and their implementation in multiphase flow systems across various industries.