Open-source shape optimization for isogeometric shells using FEniCS and OpenMDAO

Abstract: We present an open-source Python framework for the shape optimization of complex shell structures using isogeometric analysis (IGA). IGA seamlessly integrates computer-aided design (CAD) and analysis models by employing non-uniform rational B-splines (NURBS) as basis functions, enabling the natural implementation of the Kirchhoff--Love shell model due to their higher order of continuity. We leverage the recently developed FEniCS-based analysis framework, PENGoLINS, for the direct structural analysis of shell structures consisting of a collection of NURBS patches through a penalty-based formulation. This contribution introduces the open-source implementation of gradient-based shape optimization for isogeometric Kirchhoff--Love shells with a modular architecture. Complex shell structures with non-matching intersections are handled using a free-form deformation (FFD) approach and a moving intersections formulation. The symbolic differentiation and code generation capabilities in FEniCS are utilized to compute the analytical derivatives. By integrating FEniCS with OpenMDAO, we build modular components that facilitate gradient-based shape optimization of shell structures. The modular architecture in this work supports future extensions and integration with other disciplines and solvers, making it highly customizable and suitable for a wide range of applications. We validate the design-analysis-optimization workflow through several benchmark problems and demonstrate its application to aircraft wing design optimization. The framework is implemented in a Python library named GOLDFISH (Gradient-based Optimization and Large-scale Design Framework for Isogeometric SHells) and the source code will be maintained at https://github.com/hanzhao2020/GOLDFISH.