Predictive Digital Twin for Condition Monitoring Using Thermal Imaging

Abstract: This paper explores the development and practical application of a predictive digital twin specifically designed for condition monitoring, using advanced mathematical models and thermal imaging techniques. Our work presents a comprehensive approach to integrating Proper Orthogonal Decomposition (POD), Robust Principal Component Analysis (RPCA), and Dynamic Mode Decomposition (DMD) to establish a robust predictive digital twin framework. We employ these methods in a real-time experimental setup involving a heated plate monitored through thermal imaging. This system effectively demonstrates the digital twin's capabilities in real-time predictions, condition monitoring, and anomaly detection. Additionally, we introduce the use of a human-machine interface that includes virtual reality, enhancing user interaction and system understanding. The primary contributions of our research lie in the demonstration of these advanced techniques in a tangible setup, showcasing the potential of digital twins to transform industry practices by enabling more proactive and strategic asset management.