Interstitials as a key ingredient for P segregation to grain boundaries in polycrystalline $α$-Fe

Abstract: The segregation of solutes to grain boundaries can significantly influence material behavior. Most previous computational studies have concentrated on substitutional solute segregation, neglecting interstitial segregation due to its increased complexity. The site preference, interstitial or substitutional, for P segregation in $\alpha$-Fe still remains under debate. In this work, we investigate the full GB-segregation spectrum for both substitutional and interstitial GB sites in a polycrystalline atomistic structure of ferrite with the aid of classical interatomic potentials combined with machine learning techniques. The method is qualitatively tested for H and Ni, where the segregation behavior in $\alpha$-Fe is well understood. Our findings for P show that segregation to both types of GB sites is possible, with a preference for the substitutional sites based on the mean segregation energy. However, due to the much larger number of interstitial sites, interstitial segregation significantly contributes to the GB enrichment with P. This underscores the importance of considering interstitial P segregation in addition to the substitutional one. Furthermore, we also argue that equally important for quantitative predictions (that agree with experimental data) is to get a representative spectrum of the segregation energies.