Correcting Fabrication-Induced Curvature in Micromirror-Based Spatial Light Modulators with a Microlens Array

Abstract: Computer generated holography requires high-speed spatial light modulators (SLMs) for dynamically patterning light in 3D. Piston-motion micromirror-based SLMs support high-speed ($\geq$ 10 kHz) phase modulation; however, fabricating micromirror arrays with sufficient fill factor necessary for high diffraction efficiency is challenging. In particular, the larger mirrors of high fill factor designs are susceptible to stress-induced curvature that significantly degrades optical performance. In this work, we introduce an optical compensation method using a pitch-matched microlens array (MLA) to focus light onto just the center of each mirror. Our approach thus avoids curvature-induced artifacts and improves optical fill factor to nearly 100$\%$, independent of the original mechanical fill factor. Through simulations and experiments on a fabricated micromirror array with bowed mirrors, we show that the Pearson correlation coefficient of the imparted phase profile is improved from 0.11 to 0.85 and the brightness of a holographically-generated single spot is enhanced by 8$\times$ with our microlens array in place. Our hybrid optical-electromechanical strategy thus provides a scalable path toward high-speed, high-fidelity wavefront control for applications such as adaptive optics, holographic displays, and optogenetics.